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C10-SET Super Hard Cutter Set Urawa Industrial
Usage ● Ideal for deburring, chamfering, drilling, and pattern cutting work on printed circuit boards. Specifications ● Shaft diameter: Φ2.34mm ● Maximum rotational speed: 55,000rpm ● Spiral cut type (C1504 is the only diamond cut type)
Achieving a sharper cutting edge than steel with ultra-fine particle alloy!
Do you have any of the following concerns? - The commercially available cutters have poor durability and require frequent blade replacements. - The materials to be cut are special, making them uncuttable with standard cutters. - You want to create custom ultra-hard blades, but the quantity is small and the cost is high. - You want to install ultra-hard blades of standard commercial sizes on your equipment. We can address these customer concerns with high-quality, reliable cutting tools that consider improvements in product quality, production efficiency, and durability to reduce costs. Our designers will speak with you directly, allowing us to fully understand your needs. Please feel free to contact us.
![[Production Example] Carbide Cutter for Semiconductor Film](https://image.mono.ipros.com/public/product/image/28f/2001537716/IPROS7596894376698771719.jpg?w=280&h=280)
We will introduce a case where the material was upgraded to ultra-fine particle alloy and the blade angle was adjusted to suit the application!
We received a request from a semiconductor manufacturer and would like to introduce a case where we produced and delivered small cutter blades for the film cutting application of semiconductor wafers. Due to durability issues with the existing blades, we upgraded the material to ultra-fine particle alloy and adjusted the blade angle to suit the application. Our company offers a variety of carbide cutters. If you could provide us with the main applications and mounting dimensions, we will take care of the detailed selection. 【Case Overview】 ■ Purpose: Film cutting of semiconductor wafers ■ Challenge: Durability issues with existing blades ■ Processing details: Material upgrade to ultra-fine particle alloy and adjustment of blade angle suitable for the application *For more details, please download the PDF or feel free to contact us.
Compared to conventional high-speed (steel) cutters, it has a lifespan that is more than 5 to 12 times longer! Contributes to improved production efficiency and cost reduction!
Our company offers "super hard cutters" that excel in high hardness, high strength, impact resistance, and wear resistance. These cutters are made from a super hard alloy created by mixing tungsten carbide (WC) and cobalt (Co, Ni) powders, which are then sintered at approximately 1500°C. Thanks to their high performance, they provide significant benefits in various areas, such as reducing maintenance and costs, as well as improving the efficiency of packaging lines. 【Features】 ■ Our unique super hard alloy cutter ■ Achieves an "ultra" lifespan far exceeding that of steel ■ Contributes to quality improvement with sharp cutting ■ Significantly reduces maintenance effort and time ■ Maintains a lifespan comparable to new even after regrinding ■ Compatible with all types of packaging materials ■ Improves production efficiency ■ Reduces costs *For more details, please download the PDF or feel free to contact us.
Significantly reduce maintenance effort and time! Improve production efficiency and enable automation of the packaging line!
"NOVAS" is our proprietary cutter made from carbide. Compared to conventional steel cutters, its lifespan is 3 to over 8 times longer, boasting exceptional durability of over 34 times at maximum. By extending the lifespan, it enables long-term continuous operation, which leads to improved production efficiency. It also contributes to cost reduction and labor-saving in food factories. Additionally, our carbide cutters have high rigidity, allowing for sharp cutting of materials and contributing to improved quality with clean cut surfaces. They are widely adopted by food factories using various cutting tools and companies in other fields. 【Features】 - Our proprietary carbide cutter - Achieves "super" longevity far exceeding steel - Contributes to quality improvement with sharp cuts - Significantly reduces maintenance effort and time - Maintains like-new lifespan even after re-sharpening - Compatible with all types of packaging materials - Improves production efficiency - Reduces costs *For more details, please refer to the PDF materials or feel free to contact us.
We restore the cutting edges and tips of your trusted tools that have suffered from damage or dullness.
Just because your tool has lost its edge, doesn’t mean it’s time to replace it. Cutters and routers can regain much of their performance through regrinding or tip replacement. It’s a cost-effective and environmentally friendly alternative to buying new tools. Our skilled technicians handle each tool with care and precision. Contact us today for a consultation! For more details, please refer to the PDF brochure or feel free to contact us.
The minimum processable outer diameter is φ3mm, and the maximum processable length is 600mm! Special surface treatment can be done with a mirror finish.
We would like to introduce our "Special Carbide Cutters." The uses of carbide include brazing, solid tips, and solid forms, with shapes such as straight blades, twisted, radius-edged, stepped, total shapes, PF, staggered teeth, and O-ring grooves. The minimum outer diameter that can be processed is φ3mm, and the maximum length that can be processed is 600mm. For solid coatings, we respond to a variety of requests. 【Lineup】 ■No.019 ■No.020 ■No.021 ■No.022 ■No.023 ■No.024 Sanyo Tool (our company) also accepts full custom orders for diamond, cermet, and carbide special tools. We propose unique special tools that differ from others by utilizing the concept of original tools. *For more details, please refer to the PDF document or feel free to contact us.
Special surface treatment can be mirror-finished! For solid coatings, we respond to a variety of requests.
We would like to introduce our "Special Carbide Cutter <Hole Type>." The carbide can be used in brazing or solid forms, with shapes including straight blades, twisted, with radius, stepped, general shapes, and staggered blades. The minimum processable outer diameter is φ20mm, the minimum processable hole diameter is φ5mm, and the maximum processable diameter is φ300mm. 【Lineup】 ■No.025 ■No.026 ■No.027 ■No.028 ■No.029 Sanyo Tool (our company) also accepts full custom orders for special tools made from diamond, cermet, and carbide. We propose unique special tools that differ from others by utilizing the concept of original tools. *For more details, please refer to the PDF document or feel free to contact us.
![[Examples of Use] Ultra-fine cutter with a tip width of 0.1](https://image.mono.ipros.com/public/product/image/125/2000612353/IPROS74072366460587819936.png?w=280&h=280)
By providing a slight flat surface at the tip, the lifespan of the component can be improved!
This is an example of a cutter made from general-purpose carbide. The part used as the blade has a flat edge at the tip with a width of 0.1. The key point is to finish this tip edge accurately and with good sharpness. It is said that the sharper and thinner the cutting edge of the cutter, the better the cutting performance. On the other hand, a sharp cutting edge is more prone to chipping and tends to have a shorter lifespan. By providing a slight flat surface at the tip, as in this part, the lifespan of the component can sometimes be improved. 【Production Example】 ■ Material: General wear-resistant carbide ■ Product Size: 5×2×1.2 *For more details, please refer to the PDF document or feel free to contact us.
We are currently providing materials that summarize basic knowledge, features, benefits, and more! It covers all types of packaging materials and includes the differences between steel and stainless steel!
Cemented carbide has the characteristic of minimal hardness reduction at high temperatures and low thermal deformation, allowing for stable operation even in situations where heat is applied or high-speed rotation is required. It is more durable and has a longer lifespan compared to steel and stainless steel, making it suitable for various fields that require wear resistance, such as consumable parts, cutting tools, and molds. 【Features】 ■ Our unique cemented carbide cutter ■ Achieves "super" longevity far exceeding that of steel ■ Contributes to quality improvement with sharp cutting ■ Significantly reduces maintenance effort and time ■ Maintains the same lifespan as new even after regrinding ■ Compatible with all types of packaging materials ■ Improves production efficiency ■ Reduces costs *For more details, please download the PDF or contact us.
There are cases where it lasts more than 12 times longer compared to steel cutters! An ultra-durable cutter that can be directly attached to pillow packaging and filling machines in food factories.
The "Super Hard Cutter NOVAS" is a unique cutter made by our company using a proprietary blend of tungsten and cobalt, the raw materials for super hard materials, to create a super hard alloy. Compared to conventional steel cutters, its lifespan is 3 to 8 times longer, boasting exceptional durability of over 34 times. By extending its lifespan, it enables long-term continuous operation, leading to improved production efficiency and contributing to cost reduction and labor-saving in food factories. Additionally, our super hard cutter has a high rigidity in the material itself, allowing for sharp cuts of the target objects and contributing to improved quality with clean cutting surfaces. It is widely adopted by food factories using various cutting tools and companies in other fields. 【Features】 ■ Our unique super hard alloy cutter ■ Achieves "super" longevity far surpassing steel ■ Contributes to quality improvement with sharp cuts ■ Significantly reduces maintenance effort and time ■ Maintains a lifespan comparable to new even after re-sharpening ■ Compatible with all types of packaging materials ■ Improves production efficiency ■ Reduces costs *For more details, please download the PDF or contact us.
We solved the issue of poor cutting edges on individually packaged snacks and food products, which had been a constant source of complaints from consumers!
We would like to introduce a case study that addresses the issues faced by customers troubled by poor cutting edges of individually packaged bags for snacks and food products. ■Problem Due to the poor cutting edges of individually packaged bags (not cut sharply), there were constant complaints from consumers. Additionally, there were numerous cases of dirty cutting edges, difficulty in opening the bags, and leftover cuts, occurring almost daily. ■Proposal Super-hard cutter NOVAS for food packaging machines ■Result The super-hard material has high hardness, and due to the difference in sharpening precision compared to other companies, it was able to cut the film sharply, thereby improving the product quality of the cutting edges. Furthermore, complaints regarding film cutting have remarkably decreased. ■Case Summary - Issue: Poor cutting edges of individually packaged bags leading to constant consumer complaints - Proposed product points: Characteristics of the super-hard material and differences in sharpening precision compared to other companies *For more details, please feel free to contact us.
Introducing the "super hard alloy cutter" that achieves smooth processing without any biting!
We would like to introduce our "carbide cutters." Starting with the "Titanium Coated Carbide Cutter," which greatly expands the realm of processing, we also offer the "Carbide Alloy Cutter," which achieves smooth processing without biting, and the "Reverse Rotation Carbide Cutter," among others. Additionally, we have the "Carbide Cutter Assortment Set," which includes 8 and 12 pieces based on different shaft diameters, specifically selecting highly versatile cutter shapes. 【Product Lineup (Excerpt)】 ■ Titanium Coated Carbide Cutter ■ Miniature Carbide Cutter ■ Precision Engraving Carbide Cutter ■ Carbide Cutter ■ Carbide Alloy Cutter *For more details, please refer to the PDF materials or feel free to contact us.
There are cases where it lasts more than 12 times longer than steel! Custom-made from one piece to fit the shape of pillow packaging and filling machines in food factories! Can be installed as is!
The ultra-hard cutter "NOVAS" is a product made from a unique blend of tungsten and cobalt, the raw materials for ultra-hard materials, resulting in a durable carbide that is hard and tough. By extending its lifespan, it significantly contributes to long-term continuous operation and improved production efficiency, as well as to labor-saving in food factories. It is widely adopted by food factories using various cutting tools and companies in other fields. 【Features】 ■ Our unique ultra-hard alloy cutter ■ Achieves an "ultra" lifespan far exceeding that of steel ■ Contributes to quality improvement with sharp cutting ■ Significantly reduces maintenance effort and time ■ Maintains a lifespan comparable to new even after re-sharpening ■ Compatible with all types of packaging materials ■ Improves production efficiency ■ Reduces costs *For more details, please download the PDF or contact us.
We will introduce a case study of a customer who is facing the issue of grinding processing delivery times taking over a month!
We would like to introduce a case study that addresses the concerns of customers who are experiencing delivery times of over one month for grinding processing. ■Concern Previously, when requesting grinding processing from our business partners, the delivery time took over one month, and in urgent situations, it was not possible to meet deadlines, necessitating the need to hold excess inventory. Even then, when it was still not possible to meet deadlines, we had no choice but to stop the production line, which was a significant issue. ■Proposal Shortening the delivery time for grinding processing. ■Result We were able to receive urgent grinding processing requests back within three days, allowing us to quickly restore the halted production line. Inventory levels were also reduced to the minimum necessary, making management easier. ■Case Summary - Issue: Delivery times were over one month, and when deadlines were missed, it was necessary to stop the production line. - Key points of the proposed service: Quick response tailored to the customer's needs. *For more details, please download the PDF or feel free to contact us.
